REPORTS
Pedal to the Metal: Transforming Bicycle Production Through Automation
Earlier this year, Brompton Bikes, ABB, East Kent Colleges Group (EKC Group), and HSSMI wrapped up a groundbreaking project exploring how robotics and automation can revolutionise the production of Brompton’s world-famous folding bicycles.
The project tackled major challenges such as replicating Brompton’s unique hand-brazed frame design with robots, modernising paint plant operations, and addressing the UK-wide shortage of automation skills. A new “robotic sandpit” was created to test solutions, while EKC Group updated its curriculum to train the next generation of robotics and automation specialists.
Key outcomes included:
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Robotic solutions for frame brazing and coating processes
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Advanced 3D factory scans and simulation models for future planning
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An augmented reality app to support operator training and maintenance
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New digital-focused courses, giving students hands-on experience with real-world industry challenges
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With Brompton’s new Ashford factory on the horizon, these innovations will help scale production, boost sustainability, and secure the company’s competitive edge in the global market.
Read the full report here:
Brompton Bikes 2025
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For all press, media or general enquiries, please contact David Stewart on david.stewart@hssmi.com
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