CASE STUDIES

Roadmap to Scale Oort Energy’s Green Hydrogen

 

Providing a manufacturing roadmap to scale-up of Oort Energy’s unique PEM electrolyser technology, enabling cost effective roll-out of green hydrogen at cost parity to current liquid fuels.  

 

WHO WAS THE CUSTOMER & WHAT IS THEIR BACKGROUND?

Oort Energy is looking to rapidly deploy their class leading hydrogen PEM electrolyser technology, making the uptake of green hydrogen economically viable, driving market demand as global economies transition to net-zero. 

Their clear mission to make green hydrogen cost effective and drive the transition to a net-zero carbon future is based on the following key drivers: 

    • Innovative Electrolyser Technology: 

Oort Energy is at the forefront of developing cutting-edge hydrogen electrolyser stacks and their technology has undergone rigorous testing, from proof-of-concept work to testing at 10 kW scale. Having successfully delivered its first off-grid commercial electrolyser stack.  This stack operates entirely off-grid, producing green hydrogen solely from solar energy. 

    • Driving the Green Hydrogen Revolution: 

Oort Energy’s journey is transformative. Their patented technology aims to produce millions of green hydrogen units, derived from renewable energy sources as industries decarbonise in the move to net-zero. 

    • Cost-Efficient Solutions: 

Oort Energy’s proprietary solutions blend performance and durability, resulting in systems that offer market-leading operational and capital efficiencies. Paving the way for a cleaner energy landscape, and enabling widespread adoption 

    • Global Outlook 

Oort Energy aims to deploy electrolysers across the globe and their portfolio includes tailored electrolysis technology solutions  to meet specific customer needs, providing them with the best value hydrogen on the market. 

 

Oort Energy is an innovative UK company that is rapidly becoming a force in the hydrogen industry, with its key commitments to making the green hydrogen from renewable energy sources truly accessible, sustainable, and economically viable.  

 

WHAT WAS THE BRIEF & WHY WERE HSSMI BROUGHT IN?

Oort Energy is looking to establish a future testing facility to conduct the assembly and test of their PEM electrolyser products. HSSMI, with its extensive expertise across several industrial sectors, were brought in to provide support in designing an initial concept for a volume manufacturing operation.  

We were keen to leverage our manufacturing experience and knowledge developed in other sectors to develop our expertise in this key net-zero area. To take ownership of delivering the industrialisation concept for Oort Energy’s new UK manufacturing facility. 

HSSMI successfully delivered the business strategy for industrialising their proposed future UK based manufacturing facility, meeting Oort Energy’s ambitious growth plan.

 

WHAT DID HSSMI DO TO DELIVER THE RESULTS?

To deliver on this strategic aim and provide the capability that Oort Energy required, HSSMI’s experienced team of engineers with expertise in scaling up new technologies were able to support their ambitious timing plans for product delivery in a timely fashion. 

The following points were essential in enabling HSSMI to support Oort Energy in delivering an outline business strategy on their manufacturing facilities that they required to meet their targets and to deliver the work to Oort Energy’s complete satisfaction. 

    • HSSMI developed a core understanding and knowledge of Oort Energy’s product development, as well as key process and people requirements.​ 
    • HSSMI have a strong track record in the development and delivery of energy technologies as they relate to hydrogen production systems, alongside their manufacturing and logistics needs, from initial kick off to start of volume production.​ 
    • HSSMI provided a team of highly experienced senior leaders and engineers to provide technical excellence​. 
    • HSSMI have a significant experience in delivering manufacturing launches and facility industrialisation projects globally. 
    • HSSMI are also agile and flexible to customer requirements enabling the progress of deliverables even where ambiguity exists. 

 

WHAT WERE THE FINAL OUTPUTS & WHAT IMPACT HAS THIS MADE?

The final output for Oort Energy was a detailed design of a manufacturing plant, detailing the key requirements and overall costs (CAPEX / OPEX) of implementing the volume manufacturing facility. It provided a detailed roadmap and concept facility layouts, including equipment and manning requirements, to enable the development of their future volume manufacturing capabilities. Providing Oort Energy with a roadmap to delivery of an electrolyser Gigaplant for their unique PEM electotrolyser product range.  

Included in the final deliverables were several key sections that were core components of this piece work. These were. 

    • Definition of Bill of sequence and Bill of process trackers  
    • Definition of facility Equipment list  
    • Definition of 2D CAD layout of production and logistics areas  
    • A high-level manpower assessment developed for the manufacturing facility 
    • Defined visualisation of manufacturing facility footprint  
    • Developed an outline facility timing plan  
    • High level view on initial CAPEX and OPEX costs for the manufacturing facility 
    • Preparation and delivery of final investor pack 

The delivery of the final costed manufacturing for intermediate and large scale provided key information that Oort Energy can use to inform them on their future manufacturing strategy as they continue their product development journey to full commercialisation.

 

“Working with HSSMI was a great experience. It fast tracked our development and future product delivery.”

– Nick Van Dijk – CEO, Oort Energy.

 

Oort energy case study

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For all press, media or general enquiries, please contact David Stewart on david.stewart@hssmi.com

 

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